| problem appear | reason | Solve the problem |
| Not firmly attached | a. There is a release agent on the surface of the product b. Compressed air contains water, oil, etc. c. Oil stains on hands of transporters or operators | a. Improve mold soldiers, do not use release agent b. Release oil and water from the compressor regularly, and install a gas-water separation device c. The operator wears jersey gloves |
| The plastic surface is corroded | a. The solvent bathing force in the paint is too strong b. Uneven density of plastic products c. The plastic resin case does not fit well | a. Adjust the diluent composition such as adding some butanol b. Improve mold c. Choose resins from different origins and models |
| Poor surface flatness of paint film | a. The viscosity of the coating is high during construction b. The drying speed is too fast c. The dilute diluent evaporates too quickly | a. Adjust construction viscosity b . The temperature gradually rises on the drying line c. Add some high boiling point solvent to the diluent |
| Whitening of the paint film | a. Excessive humidity at the construction site b. The solvent evaporates too fast c. Poor solvency of high boiling point solvents in solvents | a. Reduce the humidity of the construction site or heat the workpiece b. Add some solvents with slow volatilization speed and strong dissolving ability c. Replacement of high boiling point solvents |
| Uneven color and gloss of the paint film, that is, blooming phenomenon | a. Improper blending of resin in paint b. Heating and drying speed is too fast c. Improper plastic molding process and poor coating wetting d. Excessive humidity at the construction site | a. Reselect paint b. Gradually heat from low temperature to high temperature c. Improve molding process d. Adjust the humidity of the construction site |
| The coating is not hard enough | a. Insufficient drying b. The paint film is too thick c. Migration of plasticizers d. High boiling point solvents cannot be released | a. Improve drying efficiency b. Choose a small Spray Gun for coating, and the coating film is controlled at 15~25 microns c. Choose a coating with higher hardness d. Adjust the solvent composition |
Common problems and solutions of ABS and HIPS plastic coating
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