Instructions for Nondestructive and Destructive Testing of Ultrasonic Welded Interconnects in Microelectronics

  • Wire pull testing is an established method for validating ultrasonic wire bond interconnects in microelectronics.

  • Pull testing involves a precision tool tip applying an upward (pull) load to the wire being tested while the workpiece or product component remains stationary.

  • As the tool moves upwards, the force (load) exerted on the work sample is accurately measured and recorded as the test result.

  • A standard wire pull test involves placing a suitable pull hook under the wire loop being tested.

  • The load is applied vertically (90°) to the workpiece under test.

  • Destructive testing tests the ultimate strength of a wire bond until it fails.

  • Non-destructive testing applies a predefined load to the wire under test for a predefined duration to test wire integrity on high-value components without damaging the interconnect itself.

  • Pull testing is available for ball bond, wedge bond and ribbon bond interconnects.

Wire bond pull test methods and failure modes.

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