CHINA Automatic immersion coil coater Rjy-01/500dc double roll extrusion
Dip coating, suitable for drum substrate Spreader production winding equipment, effective application width 500mm, double roll to roll structure, external infrared heating.
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This machine is mainly suitable for coating (immersion bath) production and winding equipment for roll-type substrates.

Equipment process
Automatic feeding â Unwinding â Adjustable dip coating thickness â Double roller extrusion of remaining material â Dip coating â Double roller extrusion of remaining material â Oven â Dip coating â Double roller extrusion of remaining material â Rewinding (effective coating width 500mm)
Main part configuration
(1) Unwinding unit (1 set in total)
Structural features:
Type: single station
Effective unwinding width: 500mm
Effective unwinding diameter: â¤Ï400mm
Unwinding reel: 1 piece of 3" (Φ76mm) air-expansion shaft (cantilevered structure)
Unwinding tension control: automatic tension control, magnetic powder brake, tension controller
Specifications
Main unwinding configuration:
Magnetic powder brake:
Tension controller:
Inflatable shaft: 3"/cantilever type (winding part)
(2) Front traction unit
Structural features :
1. Double roller-to-roller structure, combining rigidity and softness
2. Steel roller: Φ42x500mm, surface hard chrome plated, super fine grinding;
3. Rubber roller: Φ60x500mm: Shore (A) 70~75°, silicone material, pneumatic solenoid valve control and adjustment, pressure adjustable (no need to install rubber roller)
Specifications and configuration
Main traction configuration:
Steel roller: Φ42x500mm
Motor: SEND/0.75KW (servo control)
Structural features
1. Oven type: column flat type; one-sided pneumatic top-opening type; compressed air is required (customer-prepared)
2. Length: Oven: 1 meter, 1 temperature zone can be individually controlled and displayed;
3. Temperature: 50~150℃±3℃ (maximum temperature in the middle temperature zone), external infrared tube heating, solid-state Voltage regulator (silicon controlled module) automatic proportional temperature control;
4. Insulation: The insulation layer is filled with glass fiber with a thickness of 60mm;
5. Guide roller : hard aluminum alloy guide roller (Φ42mm, surface brown hardening treatment HV700), 4 in each temperature zone, passive double-sliding assembly;
6. Oven: The oven shell, inner wall and inner air box are made of 304# stainless steel; the cold air outlets are equipped with adjustable Wind Shields; tension control cannot be installed
Factory Rjy-01/500dc Automatic immersion coil coaterSpecifications
| LIST | VALUE |
|---|---|
| main substrate | PET or other non-breakable materials |
| glue | Water-based paints, solar-based paints |
| Spreader moisture | Adjustable (formed) according to the process |
| Coating method | soak |
| Coating size | Max.500mm |
| substrate | Less than 500mm |
| Roll surface width | 500mm |
| mechanical speed | 1.2M/min (0.1~ 1m/min production speed, depending on the process) The speed can be adjusted slowly |
| unwinding diameter | ≤ φ 400mm (paper core 3 ") |
| winding diameter | ≤ 500mm (paper core 3 ") |
| Heating drying method | External infrared heating, centrifugal fan hot air circulation |
| temperature control | 50~150 ℃ +/- 3 ℃ (maximum 160 ℃ in the intermediate temperature zone) |
| Curl the edges neatly | ±3.0mm |
| Total Installed Power | About 40kW (Power required for electric heating is about 35kW) |
| Equipment external Dimensions | (L x W x H) According to process changes and final design drawings |
| Teflon roller | 4 pieces (installed in front of the Spreader head respectively) |
| Power Supply | Three-phase five-wire 380V 50Hz |
| Unwinding Unit - Type | Single station |
| Unwind Unit - Effective Unwind Width | 500mm |
| Unwinding Unit - Effective Unwinding Diameter | ≤Φ400mm |
| Unwinding Unit - Unwinding Scroll | 3 " (φ 76mm) 1 piece of inflatable shaft (suspended structure) |
| Unwinding Unit - Unwinding Tension Control | Tension automatic control, magnetic particle brake, tension Controller |
| Front Traction Unit - Steel Roller | Φ42x500mm |
| Front Traction Unit - Motor | SEND/0.75KW (servo control) |
Factory Rjy-01/500dc Automatic immersion coil coater Packing list
Host x1
[Note] Because the manufacturer's packaging may be updated or upgraded, the detailed packaging list shall be subject to the latest standard configuration of the manufacturer.
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Rjy-01/500dc






