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      Home> Roll-to-Roll Coater> Factory> Factory Rjy-01/500dc Automatic immersion coil coater
      Factory Rjy-01/500dc Automatic immersion coil coater

      CHINA Automatic immersion coil coater Rjy-01/500dc double roll extrusion

      Dip coating, suitable for drum substrate Spreader production winding equipment, effective application width 500mm, double roll to roll structure, external infrared heating.

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      SKU: NB043703
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        • Factory Rjy-01/500dc Automatic immersion coil coaterOverview

        • Specifications
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        Rjy-01/500dc
        Automatic immersion coil coater
        • CHINA Automatic immersion coil coater Rjy-01/500dc double roll extrusion
        Dip coating, suitable for drum substrate Spreader production winding equipment, effective application width 500mm, double roll to roll structure, external infrared heating.

        This machine is mainly suitable for coating (immersion bath) production and winding equipment for roll-type substrates.

        Chinese brand NBC-DJ2-500 fully automatic immersion bath coil coating machine details picture 1

        Equipment process

        Automatic feeding → Unwinding → Adjustable dip coating thickness → Double roller extrusion of remaining material → Dip coating → Double roller extrusion of remaining material → Oven → Dip coating → Double roller extrusion of remaining material → Rewinding (effective coating width 500mm)

        Main part configuration

        (1) Unwinding unit (1 set in total)

        Structural features:

        Type: single station

        Effective unwinding width: 500mm

        Effective unwinding diameter: ≤φ400mm

        Unwinding reel: 1 piece of 3" (Φ76mm) air-expansion shaft (cantilevered structure)

        Unwinding tension control: automatic tension control, magnetic powder brake, tension controller

        Specifications

        Main unwinding configuration:

        Magnetic powder brake:

        Tension controller:

        Inflatable shaft: 3"/cantilever type (winding part)

        (2) Front traction unit

        Structural features :

        1. Double roller-to-roller structure, combining rigidity and softness

        2. Steel roller: Φ42x500mm, surface hard chrome plated, super fine grinding;

        3. Rubber roller: Φ60x500mm: Shore (A) 70~75°, silicone material, pneumatic solenoid valve control and adjustment, pressure adjustable (no need to install rubber roller)

        Specifications and configuration

        Main traction configuration:

        Steel roller: Φ42x500mm

        Motor: SEND/0.75KW (servo control)

        Structural features

        1. Oven type: column flat type; one-sided pneumatic top-opening type; compressed air is required (customer-prepared)

        2. Length: Oven: 1 meter, 1 temperature zone can be individually controlled and displayed;

        3. Temperature: 50~150℃±3℃ (maximum temperature in the middle temperature zone), external infrared tube heating, solid-state Voltage regulator (silicon controlled module) automatic proportional temperature control;

        4. Insulation: The insulation layer is filled with glass fiber with a thickness of 60mm;

        5. Guide roller : hard aluminum alloy guide roller (Φ42mm, surface brown hardening treatment HV700), 4 in each temperature zone, passive double-sliding assembly;

        6. Oven: The oven shell, inner wall and inner air box are made of 304# stainless steel; the cold air outlets are equipped with adjustable Wind Shields; tension control cannot be installed


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        Factory Rjy-01/500dc Automatic immersion coil coaterSpecifications

        LIST VALUE
        main substrate PET or other non-breakable materials
        glue Water-based paints, solar-based paints
        Spreader moisture Adjustable (formed) according to the process
        Coating method soak
        Coating size Max.500mm
        substrate Less than 500mm
        Roll surface width 500mm
        mechanical speed 1.2M/min (0.1~ 1m/min production speed, depending on the process) The speed can be adjusted slowly
        unwinding diameter ≤ φ 400mm (paper core 3 ")
        winding diameter ≤ 500mm (paper core 3 ")
        Heating drying method External infrared heating, centrifugal fan hot air circulation
        temperature control 50~150 ℃ +/- 3 ℃ (maximum 160 ℃ in the intermediate temperature zone)
        Curl the edges neatly ±3.0mm
        Total Installed Power About 40kW (Power required for electric heating is about 35kW)
        Equipment external Dimensions (L x W x H) According to process changes and final design drawings
        Teflon roller 4 pieces (installed in front of the Spreader head respectively)
        Power Supply Three-phase five-wire 380V 50Hz
        Unwinding Unit - Type Single station
        Unwind Unit - Effective Unwind Width 500mm
        Unwinding Unit - Effective Unwinding Diameter ≤Φ400mm
        Unwinding Unit - Unwinding Scroll 3 " (φ 76mm) 1 piece of inflatable shaft (suspended structure)
        Unwinding Unit - Unwinding Tension Control Tension automatic control, magnetic particle brake, tension Controller
        Front Traction Unit - Steel Roller Φ42x500mm
        Front Traction Unit - Motor SEND/0.75KW (servo control)

        Factory Rjy-01/500dc Automatic immersion coil coater Packing list

        Host x1

        [Note] Because the manufacturer's packaging may be updated or upgraded, the detailed packaging list shall be subject to the latest standard configuration of the manufacturer.

        FAQ

        [Q]
        Is the price listed on the website the final cost for overseas purchases?
        [A]
        No, it isn't. This is the ex-factory price of the product in the Chinese Mainland. In addition to this price, buyers from different countries need to account for additional costs such as shipping fees, tariffs, and others. For specific regional quotes, please consult our customer service or fill out a quotation form.
        [Q]
        What is the specific process for purchasing the product?
        [A]
        First, please click on the quotation form on the website and fill in detailed information. Our customer service personnel will then send you a quotation based on your specific country and region, confirming payment and delivery methods. Following this, we proceed with contract signing, payment, and shipment. You can then await delivery.
        [Q]
        What should I do if the instrument I purchase needs repair?
        [A]
        After-sales repair for overseas instruments is an unavoidable issue. Our repair terms stipulate that the sender is responsible for the shipping and insurance costs incurred for the repair. Repairs within the warranty period are free, while repair costs beyond the warranty period are determined based on the actual situation.
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        CHINA Automatic immersion coil coater Rjy-01/500dc double roll extrusion
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