Chinese Rjy-04/250dc Immersion Crystallization coater Continuous Automatic Film Applicator
Immersion type crystallization coater, roll-to-roll mode, continuous solution pool, crystallization (or adhesion) under specific conditions of the substrate, width 250mm, hot Air Oven drying at 130 ℃.
Factory
Rjy-04/250dc
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RJY-01/200DC immersion crystallization coater, roll-to-roll continuous through the solution tank, crystallization (or adhesion) under specific conditions of substrate, width 200mm, drying by 130°C hot Air Oven.
Features
Substrate tension control, stable belt handling;
The main drive is servo driven, and the speed can be set;
The solution pool can be lifted and lowered for easy wearing;
The heating of the solution pool and the separation of the inner and outer layers are more safe and reliable;
hot Air Oven;
PLC control, HMI operation, convenient and easy to use;
Process Introduction
1. The equipment adjusts the unwinding tension by controlling the unwinding shaft torque, and adjusts the unwinding tension by controlling the rewinding shaft torque, which is based on the linear speed of the rotation of the main drive steel roller
The main drive speed enables transport control.
2. The equipment passes through the solution pool through the substrate roll-to-roll belt, and the belt is transported at a fixed speed or at a fixed distance at a fixed time;
3. The solution pool is heated at a set temperature, and the lifting height of the solution pool can be set;
4. The Drying Oven adopts electric heating air, and the hot air heats and dries the substrate.
Supporting measures
1. Public works: The supporting public works required for the equipment listed below must be prepared before our installation personnel arrive at the site.
| project | request | Units are provided | |
| Power supply | power supply | Single-phase 220V±10%, frequency 50Hz, power 9.5KW | client |
| Wiring | Not less than 60A/2P air open, not less than 10mm² copper cable or (not less than 3 20A/2P empty openings, not less than 3 sets of 4mm² copper cables) | client | |
| earthing | Ground wire with resistance less than 4Ω | client | |
| Air supply | 0.5-0.8MPa compressed air | client | |
| Ambient temperature | 25±3℃ | client | |
| Ambient humidity | 30~90%RH or lower | client | |
| Cleanliness | 1,000,000 levels | client | |
| Vibration and shock | There is no obvious source of vibration in the surrounding area | client | |
| Explosion-proof requirements | There are no explosions around | client | |
| Handling tools | 2T and above carrying freight elevators, forklifts or cranes | client | |
| Handling lanes | Equipment doors, corridors, elevator dimensions (please refer to the actual dimensions of the equipment) | client | |
Material requirements
1. Reference to substrate requirements: (Note: The substrate can be rolled around after crystallization in solution)
| project | parameter |
| Substrate material | / |
| Substrate width | Max：180mm |
| Substrate roll diameter | Max：250mm |
| weight | Max：50KG |
Note: The base material of the new material is subject to the actual conveyance effect.
2. Material requirements
| project | parameter |
| characteristic | There is no chemical reaction with the stainless steel material of the solution pool |
Note: The actual effect of new materials shall prevail.
Scope of supply
This project involves 1 set of MSK-AFA-DS200-CHZSF immersion crystallization coater, including the following main components
| serial number | name | content | quantity |
| 1 | The device itself | Rack, unwinding and guiding tracking, main drive, solution pool, drying unit, winding and correction Bias, control single | 1pcs |
| 2 | Spare parts | Please refer to the list of spare parts for details | 1pcs |
| 3 | Deliverables | Instruction manual, packing list | 1pcs |
Device specifications
1. The equipment body
| 1 | racks | Base plate | Carbon steel with hard chrome plated surface |
| 2 | Stand-up | Carbon steel with hard chrome plated surface | |
| 3 | Attached cabinets | Aluminum profile frame, sheet metal sealing plate | |
| 4 | Feet | Several | |
| 5 | Unwinding unit | type | Cantilever structure |
| 6 | Place the reel | Mechanical expansion shaft, 3 inches | |
| 7 | Unwinding direction | One-way unwinding | |
| 8 | Unwinding drive | Passive unwinding, servo motor | |
| 9 | Guide rollers | Hard oxidation on the surface of the metal aluminum roller | |
| 10 | Tension control | Servo motor torque control | |
| 11 | Deviation correction method | Automatic guide control, sensor detection of edges (Note: does not work at low speeds) | |
| 12 | Main drive | type | Steel roller + rubber roller |
| 13 | form | Cylinder compression | |
| 14 | drive | Servo motor + planetary reducer | |
| 15 | Solution pools | type | Lifting type (2 heated + 1 unheated) |
| 16 | Guide rollers | SUS304 | |
| 17 | Lift drive | Stepper motor + worm gear reducer + screw rod | |
| 18 | Lifting position | Parameter settings | |
| 19 | Heating method | Electromagnetic heating | |
| 20 | other | Install air knives before entering the oven. | |
| 21 | Drying unit | type | Hot air drying |
| 22 | Heating method | Electrically heated, straight heating element | |
| 23 | Drying oven material | Stainless steel on the inside, cold-rolled plate on the outside | |
| 24 | Heating pack material | stainless steel | |
| 25 | Inlet fan | DC fans | |
| 26 | Exhaust fan | Centrifugal fan, manual damper control | |
| 27 | Exhaust interface | The diameter is 125mm, and the external 5-inch aluminum foil duct is connected | |
| 28 | Heating temperature | Interior Max.130'C | |
| 29 | Temperature control | The Drying Oven has a built-in thermal resistance to detect the temperature and a thermostat to control it | |
| 30 | Security protection | The heating pack has a built-in overheat protection sensor | |
| 31 | Winding unit | type | Cantilever structure |
| 32 | Reeling reel | Mechanical expansion shaft, 3 inches | |
| 33 | Winding direction | One-way winding | |
| 34 | Winding drive | Servo motor | |
| 35 | Guide rollers | Hard oxidation on the surface of the metal aluminum roller | |
| 36 | tension control, | Servo motor torque control | |
| 37 | Deviation correction method | Automatic guide control, sensor detection of edges (note: does not work at low speeds) | |
| 38 | Control unit | type | Integrated, attached cabinet structure |
| 39 | Explosion proof | not | |
| 40 | authentication | not | |
| 41 | system | PLC control | |
| 42 | touch screen | 7-inch color screen | |
| 43 | Coating method | Immersion type | |
| 44 | Automatic transport | Forward automatic transport | |
| 45 | Drying oven heating | Oven automatic heating, overheating protection, shutdown protection function |
2. Delivery materials
| serial number | project | quantity | remark |
| 1 | Equipment manual | 1 set | |
| 2 | Packing list | 1 set | |
| 3 | Product warranty certificate | 1 set | Certificate of conformity, warranty card |
3. Spare parts tools
| serial number | project | specification | quantity | remark |
| 1 | Allen key | metric system | 1 set/set | tool |
| 2 | / | 3 pcs/set | Spare parts |
4. List of wearing parts
| serial number | project | quantity | Handling scenarios |
| 1 | Aluminum foil duct | 1 pcs/set | replacement |
| 2 | Heating element | 3 pcs/set | replacement |
Factory Rjy-04/250dc Immersion crystalline coaterSpecifications
| LIST | VALUE |
|---|---|
| Spreader process | Unwinding → dip coating → extrusion to remove water (air knife to remove water) → Spreader → drying → sink rinsing → sink rinsing → drying → winding |
| Coating method | dip coating |
| Power Supply | Single-phase AC220V +/- 10%, frequency 50Hz, power 9.5KW |
| gas source | 0.5~ 0.8MPa compressed air |
| type | Solution soaking (Note: After the substrate is crystallized in solution, it can be rolled around the tape) |
| material | Corrosion-resistant stainless steel (note that the solution cannot chemically react with the material) |
| Number of chutes | 4 (1 dipping tank, 3 rinsing tanks) |
| Chute size | L250*W250*H300 |
| Temperature range of trough | RT+10～100℃ |
| Heating method | Separate electromagnetic heating, power: about 3KW/piece, a total of about 6KW; (heating temperature depends on the characteristics of the solution and the environment) |
| Solution pool lifting | Step-by-step control, you can control the stay position |
| solution lumen | Removable, manual liquid injection/discharge (about 20L) |
| Width of guide roller | 250mm |
| Coating size | Max.250mm |
| Mechanical speed | 0.1~300mm/min |
| Oven size | The length of a single section is 0.5m, a total of 1 section |
| Heating method | Electric heating, power about 1.5KW |
| Drying temperature | Max. 130 ℃, can be set |
| exhaust | Centrifugal fan, air Volume about 570 m 3 /h, power 200W, interface: 5 inch aluminum foil duct |
| tension control | Max.60N |
| rewinding diameter | Max. Ф250mm |
| Rewinding and unwinding core | 3-Inch expansion shaft, load-bearing 50KG |
| operation direction | Substrate transfer direction, the right side is the operation side |
| Device size | Coater: about L6700mm x W500mm x H1700mm (Note: the length of the equipment is divided into two sections) |
| Weight | Coater: about 2t |
Factory Rjy-04/250dc Immersion crystalline coater Packing list
Host x1, Manual x1, Encasement List x1, Certificate of Conformity x1
[Note] Because the manufacturer's packaging may be updated or upgraded, the detailed packaging list shall be subject to the latest standard configuration of the manufacturer.