Factory Direct Rva-01/300Pro Roll-to-Roll Micro-concave Film Applicator Desktop Precision Lab Film Applicator
Using high-precision micro-gravure plate Spreader to achieve ultra-thin uniform coating, Spreader wide thickness range; integrated online corona treatment to improve substrate adhesion; precision temperature control drying system segmented temperature control to meet the needs of different drying solvents.
Factory
Rva-01/300pro
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Product Introduction
This is a benchtop precision coating test line for laboratory R&D, process exploration and small batch sample production. The equipment integrates unwinding, corona treatment, microgravure coating, drying and winding functions, aiming to provide a set of high-precision, flexible and controllable coating process platform for optical films, functional coatings, new energy materials (such as electrode coating) and other fields.
Product features:
Compact Desk Design: Saves space in the lab with a compact yet functional design.
High-precision micro-concave coating: Achieve ultra-thin, uniform coating with a wide range of coating thicknesses.
Integrated in-line corona: Improves substrate surface energy and ensures coating adhesion.
Precision Temperature Control Drying: Segmented temperature control to meet the drying needs of different solvent systems.
Humanized operation: touch screen control, digital parameter setting and monitoring.
Factory Rva-01/300pro Roll to Roll Microconcave Film ApplicatorSpecifications
| LIST | VALUE |
|---|---|
| Overall equipment | / |
| type | Desktop, modular construction |
| Overall size (approx.) | 1500Mm (L) × 600mm (W) × 500mm (H) (subject to actual customization) |
| Total Weight (approx.) | 300 kg (subject to actual customization) |
| Power Supply | AC 220V ±10%, 50/60Hz, 3kW |
| gas source | 0.5~ 0.7 MPa clean drying compressed air (user-provided) |
| substrate processing width | Maximum width: 300 mm |
| production speed | / |
| scope | 0.1 to 3.0 m/min (i.e. 1.7 to 50 mm/s) |
| Setting Accuracy | ±1% |
| Stability | ±1% |
| unwinding unit | / |
| way | Passive unwinding with pneumatic brake tension control |
| Core inner diameter | 3" (76.2mm) |
| Maximum coil diameter | Ø300 mm |
| tension control | Manual adjustable brakes, range 5~ 50 N (optional fully automatic Tension Control system) |
| Corona treatment unit | / |
| type | Ceramic electrode, open |
| Power | 0~1000W adjustable (subject to actual customization) |
| Frequency | 20~25 kHz |
| processing width | ≥ 300 mm |
| effect | The substrate surface tension can reach ≥ 72 dyne/cm (according to the specific substrate test) |
| Micro gravure plate Spreader unit | / |
| Coating Method | Micro gravure plate roller (Mayer Rod) |
| Specifications | Optional, conventional standard Ø 50mm × 320mm |
| material | High-precision chrome-plated steel or ceramic rollers (option) |
| Micro concave motor | Servo motor drive, the speed can be independently and accurately controlled, and the main speed ratio can be adjusted |
| Spreader gap | Precision screw adjustment, with scale, adjustment Accuracy 0.01mm |
| Back pressure roller | Silicone roller, Shore Hardness A 50 °~ 60 °, Ø 50mm |
| Drawdown blade system | Stainless steel, adjustable angle, pneumatic pressure. |
| Drying box unit | / |
| Heating mode | hot air circulation |
| Temperature range | Room temperature~ 150 ° C (can be customized higher) |
| Temperature control Accuracy | ±3°C |
| Length (approx.) | 1000mm |
| material | Stainless steel thermal insulation structure |
| winding unit | / |
| way | Center coiling, servo motor drive |
| tension control | Automatic tension control |
| Tension range | 5~ 100 N (adjustable) |
| Core inner diameter | 3" (76.2mm) |
| Maximum coil diameter | Ø300 mm |
| Deviation correction system (option) | A simple deviation correction device (EPC) can be installed to ensure a neat winding |
| Guide roller system | Aluminum alloy material, anodic oxidation treatment, equilibrating correction to ensure high-speed operation without jitter. |
| Control system | / |
| Human Machine Interface (HMI) | Color touch screen |
| Drive system | Servo motor system |
| control function | Speed setting and synchronous control of the whole line, proportional control of micro-concave roller and main speed - temperature setting and display in each drying area |
Factory Rva-01/300pro Roll to Roll Microconcave Film Applicator Packing list
Machine x1, Spreader head x1, Corona machine x1, manual x1, certificate x1
[Note] Because the manufacturer's packaging may be updated or upgraded, the detailed packaging list shall be subject to the latest standard configuration of the manufacturer.