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      Home> Roll-to-Roll Coater> Factory> Factory Rgdjy-02/350dcpro Automatic Film Applicator

      Factory direct sales Rgdjy-02/350dcpro immersion coil Automatic Film Applicator wet film thickness 0.005-3mm Continuous experimental Automatic Film Applicator

      With unwinding, scraping, soaking, drying, winding continuous functions, wet film thickness adjustment range of 0.005-3mm, Spreader accuracy +/- 5%, using servo drive and PLC control to achieve automatic constant tension and automatic deviation correction, suitable for a variety of coils and coating types.

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      SKU: NB050650
      China Factory
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      $ 28053.00
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        • Factory Rgdjy-02/350dcpro Automatic Film ApplicatorOverview

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        Rgdjy-02/350dcpro
        Automatic Film Applicator
        • Factory direct sales Rgdjy-02/350dcpro immersion coil Automatic Film Applicator wet film thickness 0.005-3mm Continuous experimental Automatic Film Applicator
        • Factory direct sales Rgdjy-02/350dcpro immersion coil Automatic Film Applicator wet film thickness 0.005-3mm Continuous experimental Automatic Film Applicator Figure 1
        With unwinding, scraping, soaking, drying, winding continuous functions, wet film thickness adjustment range of 0.005-3mm, Spreader accuracy +/- 5%, using servo drive and PLC control to achieve automatic constant tension and automatic deviation correction, suitable for a variety of coils and coating types.

        Product Introduction

        RGDJY-02/350DCPRO coil scraper coating machine is a continuous experimental film coating machine with unwinding, scraping, soaking, drying, and winding functions, with a wet film thickness of 0.005-3mm, suitable for hot melt adhesives, self-adhesives, plasters, etc.

        Product structure

        The machine is composed of a body, a gluing width adjustment device, a discharge frame, a gluing roller set, a thickness adjustment dial indicator, a transmission platform, a traction roller set, and a transmission mechanism.

        1. Body: The body of the equipment is all composed of aluminum alloy + high electrostatic spraying plate.

        2. Gluing width adjustment device: The width adjustment device is composed of food-grade plastic and movable braces.

        3. Discharge rack: The machine is equipped with two discharge racks, when the two materials are misaligned in the process of lamination, the correction device automatically adjusts to make the rack move left and right to achieve the effect of aligning the two materials.

        4. Gluing roller group: The gluing roller group is made of double drum precision machined parts, and the transmission is smooth.

        6. Thickness adjustment percentage table: the adjustment of the coating thickness required when gluing. The thickness of the glue coating can be adjusted by rotating the left and right handwheels on the gluing roller frame clockwise or counterclockwise, and the specific thickness is determined according to the dial indicator.

        7. Transmission platform: The transmission platform is made of stainless steel, and its main function is to smoothly transmit the substrate to the next process after connecting the gluing.

        8. Traction roller group: the substrate is pulled by hand between the upper and lower rollers of the traction roller, the handwheel on the frame is tightened to make the traction roller, the rubber ring of the upper roller is in contact with the lower roller, and the traction roller group pulls the substrate over through the power transmission to complete the coating work.

        Factory Direct Rgdjy-02/350DCPRO Immersion Bath Coil Coating Machine Details Figure 1

        Main parameters of equipment work

        1. Sequence of requirements: double unwinding 350mm →scraping→ soaking into a film→ into the oven, drying 2 meters → tension controller→ edge correction → winding

        2. Equipment production: unwinding → tension controller→ overlay coating (rubber rollers are installed on the large overlay rollers to squeeze water), →enter the sink (sink with circulating filtered water source), blow dry → air knife (air knife can adjust the angle), enter the oven→ tension control→ correct edges→ winding→ winding

        Functional features:

        Substrate tension control, belt stability;

        main drive servo drive, speed can be set;

        Hot air oven;

        PLC control, HMI operation, convenient and easy to use;

        Process introduction

        1. The equipment adjusts the unwinding tension by controlling the torque of the unwinding shaft, and adjusts the unwinding tension by controlling the torque of the rewinding shaft, and the rotation line speed of the main drive steel roller is

        The main drive speed realizes belt control.

        The drying oven uses electrically heated air, and the hot air heats and dries the substrate.

        VS

        Factory Rgdjy-02/350dcpro Automatic Film ApplicatorSpecifications

        LIST VALUE
        Spreader process Unwinding and scraping → Extruding Dampener Roller and Gel Tank Cleaning 1 → Cleaning 2-Air Knife → Oven 2 meters → Deviation correction → Winding
        Effective Spreader Width Max.Φ350mm
        coating method Adjustable scratch coating
        Cutting head type Film thickness adjustable
        Indication display digital display
        wet film thickness 0.005-3mm
        Regulator Graduation 0.001mm
        Spreader accuracy ±5%
        coating speed 1-10M/min (adjustable)
        unwinding method Inflatable shaft unwinding
        winding method Inflatable shaft winding
        Outer diameter of winding air expansion shaft 3-Inch expansion shaft, load-bearing 50KG
        maximum discharge Max.Φ350mm
        maximum charge Max.Φ350mm
        Drying temperature range RT+~200℃
        Temperature control accuracy ±3℃
        Heating method hot air circulation
        Oven length 1M/section * 1
        Total length of drying tunnel 2m
        Drying power 1KW/section
        Tension control range Automatic constant tension (1-10N)
        Tension control accuracy ±0.5N
        Motor type Servo motor
        control mode PLC + Touchscreen
        Human Machine Interface Color Touchscreen
        tension control automatic
        correction control automatic
        Film thickness control manual
        soak With soaking function
        soaking size Soak 1 meter
        gas source 0.5~ 0.8MPa compressed air
        Applicable coil type Plastic film, metal foil, paper, non-woven fabric, etc
        Spreader type Water-based paints, solar-based paints, UV coatings, etc
        application field Encasement, electronics, construction, automotive, medical, etc
        Operating Environment Temperature 10℃ ~ 40℃
        Operating Environment Humidity 30~90%RH
        power requirements 380V, 50Hz, three-phase five-wire system
        total power consumption 45KW (subject to actual customization)
        dimensions About 6000mm (total length of the frame 3m + 2 meters oven + 1 meter soaking) * 1200mm * 1600mm (subject to actual customization)
        safety protection emergency stop button

        Factory Rgdjy-02/350dcpro Automatic Film Applicator Packing list

        machine x1, manual x1, certificate x1

        [Note] Because the manufacturer's packaging may be updated or upgraded, the detailed packaging list shall be subject to the latest standard configuration of the manufacturer.

        FAQ

        [Q]
        Is the price listed on the website the final cost for overseas purchases?
        [A]
        No, it isn't. This is the ex-factory price of the product in the Chinese Mainland. In addition to this price, buyers from different countries need to account for additional costs such as shipping fees, tariffs, and others. For specific regional quotes, please consult our customer service or fill out a quotation form.
        [Q]
        What is the specific process for purchasing the product?
        [A]
        First, please click on the quotation form on the website and fill in detailed information. Our customer service personnel will then send you a quotation based on your specific country and region, confirming payment and delivery methods. Following this, we proceed with contract signing, payment, and shipment. You can then await delivery.
        [Q]
        What should I do if the instrument I purchase needs repair?
        [A]
        After-sales repair for overseas instruments is an unavoidable issue. Our repair terms stipulate that the sender is responsible for the shipping and insurance costs incurred for the repair. Repairs within the warranty period are free, while repair costs beyond the warranty period are determined based on the actual situation.
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