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      Home> Metering Rod> OSP> OSP OSP-42 L1875 Φ16 Formed wire coating bar
      OSP OSP-42 L1875 Φ16 Formed wire coating bar

      OSP-42 L1875mm 16mm OSP-42μm

      The film thickness of OSP-42 L1875φ 16 custom wire rod is 42 microns, the diameter is 16mm, and the Total length of the rod is 1875mm. OSP-42 custom wire rod is a production wire rod, made of 304 stainless steel.

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      • OSP OSP-42 L1875 Φ16 Formed wire coating barOverview

      • Specifications
      • Comments
      • FAQs
      OSP-42 L1875 Φ16
      Formed wire coating bar

      OSP coating rod .jpg

      Parameters


      name of articleModelWet film thicknessdiameterCoating widthHand grip partOverall length
      Custom extruded wire rodsOSP-4242µm16mm1875mmnot1875mm
      OSP-6464um
      OSP-8080um
      OSP-100100um

      OSP brand introduction


      OSP L1875mm Φ16mm Custom Wire Bar Actual Shot Figure 1


      OSP L1875mm Φ16mm Custom Wire Bar Real Shot 2


      OSP L1875mm Φ16mm Custom Wire Bar Actual Shot 3


      OSP L1875mm Φ16mm Custom Wire Bar Real Shot Figure 4

      OSP coating Film Applicator multi-angle real shooting

      OSP L1875mm Φ16mm Customized Line Bar Real Shot Picture Multi-angle Drawing

      Stainless steel scraper compared to traditional threaded scraper

      The traditional thread scraper is coated by winding a thin steel wire on the surface of the steel rod, and the thin steel wire on the surface is easy to loosen and break, and it is not easy to clean, and it cannot be coated with ultra-thin film.

      Deficiencies of traditional Film Applicators:

      ★ The steel wire is easy to loosen and break 

      ★ Not easy to clean 

      ★ Ultra-thin film coating is not possible

      1451556267228078437.png

      Is there a product that can replace the wire scraper?

      After several improvements, OSP finally succeeded in developing the D-BAR. It was officially launched into the market in 2001.

      Advantages of stainless steel scraper:

      In order to solve the above problems, OSP has developed a new extruded Film Applicator. The stainless steel scraper uses a precision mold and uses cold extrusion technology to process a concave and convex wavy curve on the surface of the steel bar, which has the same coating effect as the traditional wire Bar Coater. However, because there is no thin steel wire wound on its surface, there is no worry about the steel wire loosening and breaking. Moreover, the curved lubrication of the surface is smooth, making it very easy to clean. The most commendable thing is that the stainless steel scraper breaks through the limit of the traditional wire rod coater, and can coat the wet film with a thickness of only 2um, which solves the problem of ultra-thin film coating in one fell swoop.

      1451556384416026915.png

      ★ There is no worry about the wire being loose and broken 

      ★ Very easy to clean 

      ★ Ultra-thin film coating is possible

      It won't come loose, it won't break

      The principle of plastic deformation of metal is used to roll various mountain shapes on the surface of the steel rod.

      Comparison of cleaning results:

      1451556412894044895.png

        OSP Extruded Wire Rod Filmmaker Traditional filament wound wire rod applicator

      ◎Coating solution: Water-based synthetic resin paint

      ◎ Cleaning method: Soak in alcohol for 24 hours, and then wipe with a cloth.

      An easy-to-clean, non-clogging surface shape

      1451556437105077621.png

      2012070415280546.png

      Stainless steel scraper                                                   Wire scraper

      You can choose a good mountain type according to the substrate and coating solution

      201207041528153697.pngStandard mountain type (S type)

      It has unimaginable performance of Steel Wire Drawdown Rod

      It can solve various problems in coating processing

      A combination of left and right spiral directions

      Prevent the mixing of air bubbles and reduce the loss of substrate caused by air bubble mixing.

      Square eye lines

      Mainly used in calendering rollers

      It can solve various problems in coating processing

      201412311414569517.png

      Coating weight comparison:

      Difference in coating weight: The bottom of the D-Bar mountain type is wider than that of a conventional Steel Wire Drawdown Rod, so in general, the coating weight of the D-Bar is larger.

      20120704152837824.png

      Stainless steel scraper model:

      Product numberMaximum wet film thickness
      OSP-000um
      OSP-1.51.5um
      OSP-022um
      OSP-033um
      OSP-044um
      OSP-055um
      OSP-066um
      OSP-077um
      OSP-088um
      OSP-099um
      OSP-1010um
      OSP-1212um
      OSP-1313um
      OSP-1515um
      OSP-1717um
      OSP-1818um
      OSP-2222um
      OSP-2525um
      OSP-3030um
      OSP-3535um
      OSP-4040um
      OSP-4242um
      OSP-4747um
      OSP-5050um
      OSP-5252um
      OSP-6060um
      OSP-8080um
      OSP-100100um
      OSP-120120um
      OSP-150150um

      Stainless steel scraper selection comparison table

      Wire rod diameter(mm)OSP modelTooth profile P=mm H=μmVolume: mm²
      0.02538OSP-1.5P0.08H4S0.002723
      0.02540OSP-02P0.08H5S0.002725
      0.05080OSP-03P0.1H9S0.005451
      0.05082OSP-04P0.1H10S0.005461
      0.07620OSP-05P0.1H12S0.008176
      0.07626OSP-06P0.1H15S0.008183
      0.07631OSP-07P0.1H17S0.008187
      0.10160OSP-08P0.1H18S0.010902
      0.10164OSP-09P0.1H20S0.010908
      0.12700OSP-10P0.2H21S0.013627
      0.12706OSP-12P0.2H24S0.013634
      0.15240OSP-13P0.2H28S0.016353
      0.15255OSP-15P0.2H34S0.016365
      0.17780OSP-17P0.2H42S0.019078
      0.20320OSP-18P0.25H35S0.021804
      0.22860OSP-22P0.363H49S0.024529
      0.25400OSP-25P0.25H50S0.027254
      0.30480OSP-30P0.363H63S0.032705
      0.35560OSP-35P0.4H75S0.038158
      0.35574OSP-40P0.35H82S0.038172
      0.40640OSP-42P0.4H84S0.043607
      0.45720OSP-47P0.5H95S0.049058
      0.48260OSP-50P0.45H97S0.051783
      0.50800OSP-52P0.5H113S0.054509
      0.76200OSP-80P0.8H167S0.081763
      0.93980OSP-100P1.0H198S0.100841
      1.16840OSP-120P1.2H252S0.12537
      1.39700OSP-150P1.5H300S0.149899

      【Note】The product pictures are for reference only, please refer to the actual product for the appearance of the corresponding OSP scraper rod number

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      OSP OSP-42 L1875 Φ16 Formed wire coating barSpecifications

      LIST VALUE
      WFT 42µm
      Main rod diameter 16mm
      Effective application width 1875mm
      clamping length at both ends without
      Total length 1875mm
      material 304 stainless steel

      OSP OSP-42 L1875 Φ16 Formed wire coating bar Packing list

      Custom coating rod × 1, Encasement tube

      [Note] Because the manufacturer's packaging may be updated or upgraded, the detailed packaging list shall be subject to the latest standard configuration of the manufacturer.

      FAQ

      [Q]
      In addition, using this film scraper, how long is the conservative service life of the wire rod before the Spreader problem occurs and one needs to be replaced?
      [A]
      The film wiper of OSP is not easy to break in use, so the possible abrasion and the thinning of the wet film thickness caused by unclean cleaning are the main reasons for replacing the new wiper. The service life of the wiper is related to the frequency of use, so the specific number cannot be given. Thanks.
      [Q]
      Is this film scraper used in production? How many meters per minute is the ideal speed when entering the winding system?
      [A]
      This film scraper is used for experimentation. Speed is manually controlled. Different from the production line rod. Thanks for the consultation.
      OSP
      OSP-42 L1875mm 16mm OSP-42μm
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